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Pallet Shipping Best Practices: Prevent Costly Errors in Freight Logistics

2025-09-09

Pallet Shipping Best Practices: Prevent Costly Errors in Freight Logistics


What is Pallet Shipping and Why Is It So Important in Contemporary Logistics?

Pallet shipping entails putting products on pallets and moving them via forklifts or other machinery. Pallets are typically constructed of wood, plastic, or metal. Plastic shipping pallets are gaining popularity because they are strong, easy to clean, and waterproof.


Having pallets for shipping has numerous important benefits:

Improved efficiency in loading and unloading: Pallets contain a number of items at once.

Gardening products: Products are protected from lying on the floor and are less likely to be damaged by moisture, dirt, and knocking.

regulated shipping: Pallets of uniform sizes allow for an easier optimization of warehouse and shipping truck space.

How to Select the Best Pallet for Your Shipments


The selection of the appropriate pallet directly affects cargo safety and shipping expense. Pallets commonly used are:

Wooden pallets: Cheapest, traditional, and best suited to most domestic shipments.

Plastic shipping pallets: Waterproof and fly-proof, best suited to export or shipments needing strict sanitation conditions.

Metal pallets: Heavy-duty but extremely long-lasting, best suited to carrying heavy or specialized freight.


When choosing a pallet, the following factors should be taken into account: weight of the cargo, shipping length, warehouse conditions, and involvement in international shipping or not. Proper pallet selection not only minimizes damage potential but also maximizes pallet shipping costs.


How to Choose the Right Pallet Type for Your Cargo


Choosing the right pallet type is crucial for ensuring safe cargo transportation and controlling pallet shipping costs. Different pallet materials and specifications vary significantly in durability, applicable scenarios, and cost. Choosing the right pallet can significantly reduce transportation risks.


1. Choose a pallet based on cargo weight


The pallet's load capacity directly impacts transportation safety:

Wooden pallets: Suitable for light to medium-weight cargo, with average load capacity and low cost, are commonly used for domestic transportation.

Plastic shipping pallets: Lightweight and adjustable, suitable for medium-weight cargo. Plastic is moisture-resistant and insect-resistant, making it suitable for export.

Metal pallets: Highly load-bearing, suitable for heavy machinery, steel, or specialized cargo, but at a higher cost.


When calculating weight, also consider the pallet's own weight and the total cargo weight to ensure it can be handled by forklifts and other transport vehicles.


2. Consider the transportation distance and method


The transportation distance and method will influence the choice of pallet:

Short-distance domestic transportation: Wooden pallets are economical and practical.

Long-distance or international shipping: Plastic or metal pallets are more stable and can reduce damage to goods caused by environmental fluctuations (humidity, temperature).

Air freight: Lightweight plastic pallets are more cost-effective for weight and size-sensitive shipments.

Sea freight: Moisture and insect resistance are important, so plastic pallets are superior to wooden pallets, especially for export shipments.


Choosing the right pallet can reduce risks during transportation and optimize the cost of shipping a pallet.


3. Storage Environment Factors


The storage conditions in the warehouse also influence the choice of pallet:

Humid environments: Wooden pallets are susceptible to moisture and mildew, so plastic or metal pallets are more suitable.

High hygiene requirements: For shipments such as food, pharmaceuticals, or cosmetics, plastic shipping pallets are essential for easy cleaning and disinfection.

High or low temperature storage: Metal and plastic pallets offer better temperature resistance and can withstand extreme storage environments.


Choosing the right pallet not only ensures cargo safety but also facilitates handling by forklifts or stacker cranes, improving storage efficiency.

4. International Transportation and Customs Requirements


For export or international shipments, pallet types may be restricted by laws or industry standards:

Wooden pallets require fumigation or heat treatment to prevent pests (compliant with ISPM 15).

Plastic and metal pallets generally require no additional treatment and can be exported directly.


Depending on the destination and mode of transportation, choosing a pallet that meets these regulations can avoid additional costs or customs clearance delays.


5. Matching Pallet Dimensions to Cargo


Pallet dimensions must match the cargo packaging and transportation vehicle:

Prevent cargo from overhanging the pallet edge to prevent tipping during handling.

Matching dimensions also increases container or truck fill rates and reduces pallet shipping costs.

Standard-sized pallets facilitate integration with logistics providers and improve transportation efficiency.


Choosing the right pallet type not only reduces the risk of cargo damage but also optimizes freight shipping pallet costs and increases transportation efficiency. In modern logistics, plastic shipping pallets are becoming increasingly popular for international shipments due to their durability, moisture and insect resistance, and lightweight properties.


Essential Packaging Materials for Secure Pallet Shipping


Even if you select the proper pallet, without proper packaging materials, your shipment is endangered during transportation. The following materials are crucial:

Shrink wrap: Holds the shipment in place and eliminates movement during transport.

Corner boards: Guard the edges of the shipment and avoid damage.

Anti-slip sheets: Between the pallet and shipment to enhance friction.


Pallet banding (strapping): Also ships the shipment and provides safe transport.

Applying these shipping supplies correctly will provide your shipping pallet with stability during long-distance shipment with less damage.


A Step-by-step instructions for correct stacking of cargo on a pallet


Correct stacking of cargo not only impacts shipping safety but also space usage optimality. This is the step-by-step procedure:

Bottom-heavy: Stack the heavier cargo at the bottom of the pallet to maintain stability.

Evenly distributing the load: Evenly distribute the load to avoid tipping of the pallet.

Stack height: Regulate stack height depending on the cargo type and shipping requirements to avoid top loads being smashed.

Use securing materials: Pallet straps and shrink wrap are used to secure cargo.


Careful stacking of cargo maximizes shipping space and minimizes tipping or crushing damage.


Most Common Pallet Shipping Errors and How to Prevent Them


The most common pallet shipping errors in operation are:

Incorrect pallet size: Various shipping channels have different pallet sizes. The wrong pallet selection will result in loading problems or extra expense.

Incorrect securing: Not using pallet straps or shrink wrap will result in cargo shifting.

Overloading: Weight beyond the pallet capacity can result in pallet damage or cargo damage.

Neglecting cargo classification: Fragile products aren't segregated or cushioned, leaving them more prone to damage.


Prevention of such errors can go a long way in lowering shipping risks and maximizing freight shipping pallet efficiency.


Tips for Reducing Cargo Damage and Improving Transport Safety


Safe transportation relies not only on the pallet itself but also on handling and planning. Key tips include:

Choosing the right pallet type (wooden, plastic, or metal)

Properly stacking cargo and securing it securely

Considering the transport environment: temperature, humidity, frequency of handling, etc.

Using a professional logistics company: Ensure that cargo is handled professionally during loading, unloading, and transportation.


By taking these measures, you can reduce cargo damage and improve overall transport safety.


Cooperating with reliable VIPU Logistics can ensure smooth pallet transportation.

Partnering with an experienced logistics provider can significantly improve the efficiency and safety of pallet shipping. Choosing a reliable partner not only ensures cargo safety but also optimizes transportation processes and reduces operational risks.


VIPU Logistics, with its extensive experience and professional team, provides comprehensive pallet shipping solutions, including professional packaging recommendations, guidance on pallet type selection, route optimization, and pallet shipping cost control, ensuring efficient and reasonable transportation plans.


In addition, VIPU Logistics offers full cargo tracking services, insurance, and risk management measures, ensuring clear control over every shipment and preventing unexpected losses.


Partner with us today to save on freight costs and achieve efficient and safe pallet shipping!


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